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预充式导管冲洗器灌装机
导管冲洗器灌装生产线
AJ-DZB600导管冲洗器灌装生产线
产品简介
AJ-DZB600 导管冲洗器灌装生产线该设备主要用于导管冲洗器的预灌装及封口,是批量生产线中的灌装主机,适用于生理盐水、氯化钠、液体酒精、药水等产品的无菌灌装。设备运行稳定,操作简单,并配有智能检测装置,自动化程度高,维护方便,还可以根据用户需求特殊定制。
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AJ-DZB600导管冲洗器灌装生产线






产品特点Features
l 由PLC编程控制器控制电机运转,人机交互界面实时监控显示各工位的工作状态,实时自动报警显示故障位置、故障提示。The operation of the motor is controlled by the PLC programming controller, the human-computer interaction interface monitors and displays the working status of each station in real time, and the real-time automatic alarm displays the fault location and fault prompt.
l 多种灌装剂量和灌装方式可供选择,支持多种配方参数储存。A variety of filling doses and filling methods are available, supporting the storage of various formula parameters.
l 全自动运行,完成理料、上料、硅化、加塞、灌装、旋盖、踢废等一系列工序。 Fully automatic operation, complete a series of processes such as sorting, feeding, silicification, stoppering, filling, capping, and kicking waste.
l 陶瓷柱塞泵实现定量灌装,耐酸碱侵蚀,耐磨耐高温,灌装精度高。Ceramic plunger pump realizes quantitative filling, acid and alkali corrosion resistance, wear resistance and high temperature resistance, and high filling accuracy.
l 胶塞和盖帽的排序和输送通过振动盘实现,采用SUS316L不锈钢洁净盘,无清洁死角,顶盘可拆卸并支持灭菌。The sorting and conveying of rubber stoppers and caps is realized by the vibrating plate, using SUS316L stainless steel clean plate, no cleaning dead angle, the top plate is detachable and supports sterilization.
l 采用国际品牌电气元件,实行无干扰模块化控制,同步动作全部由伺服电机控制完成,准确可靠,操作方便。Adopt international famous brand electrical components, implement non-interference modular control, all synchronous actions are controlled by servo motors, accurate and reliable, and easy to operate.
l 可选配自动补料系统,采用液位感应,缺料时自动补料Optional automatic feeding system, using liquid level sensing, automatic feeding when there is no material.
l 可选配层流罩,实现高要求的洁净生产。Class A laminar flow hood is optional to achieve high-demand clean production.
l 本产品广泛适用于各类型预充式导管,特殊类型的注射器亦可定制。Suitable for all types of prefilled catheter flushers, special types of syringes can also be customized.
l 表面采用SUS304不锈钢材质,接触物料部位采用SUS316L不锈钢和医用级硅橡胶,符合GMP规范要求。The surface is made of SUS304 stainless steel, and the parts in contact with materials are made of SUS316L stainless steel and medical grade silicone rubber, which meets the requirements of GMP regulations.
l 设备配置胶塞自净台和盖帽自净台,实现不停机添加胶塞和盖帽。Self-cleaning station for rubber stopper and cap self-cleaning station can be selected to realize adding rubber stoppers and caps without stopping the machine.
l 硅化采用日本高精度超微量雾化喷雾阀,喷量可实现在0.5-2毫克之间调节,高精度稳定喷涂,无外溅,无滴漏。Silicification adopts Japanese high-precision ultra-micro atomization spray valve, the spray volume can be adjusted between 0.5-2 mg, high-precision and stable spraying, no splashing, no dripping.
AJ-DZB600导管冲洗器灌装生产线主要技术参数
适用物料 Applicable Materials | 水剂与膏剂 Liquid and ointment |
适用规格 Applicable Specifications | 各类型预充式导管 Various types of prefilled catheter flushers |
灌装范围 Filling Range | 0.1-30ml (需更换柱塞泵) (Need to replace plunger pump) |
注料针数量 Number of Injection Nozzles |
6 |
灌装精度 Filling Accuracy | ≤±1.5% |
生产能力 Production Capacity | 9000-10000支/小时(pcs/h) |
总功率Power | 12KW |
电压Voltage | 380V 50Hz |
压缩空气 Compressed Air | 0.6-0.7Mpa |
外形尺寸Dimensions | L7118×W2750×H2030mm |
整机重量Weight | 2900KG |
公司自创建以来,凭着对技术的不断探索、研究和应用,已成功开发研制出了多个系列,十余个品种的预灌封注射器灌装设备及配套设备,生产的各项产品均符合GMP认证要求,并通过了欧盟CE质量认证。主要产品有预灌封注射器灌装加塞机、注射器组装机、旋杆贴标机、脱巢机、灯检机,以及各类注射器的灌装生产线等,广泛应用于医药、美容、化工等领域。所涉产品可根据客户的实际需求,提供从方案设计、生产研制、安装调试、技术培训到售后服务的整套解决方案。
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